Continuous Beneficiation Tests - A Critical Step in Process Validation and Optimization

After exploratory testing to determine the general direction, continuous beneficiation test is the core link to validate the feasibility of the process and obtain stable technical indicators. orepartner adopts rigorous continuous test methods to simulate the industrialized continuous and stable production state, accurately predicting the actual beneficiation indicators, which provides a reliable basis for the beneficiation plant design, and significantly reduces the technical risk of the project.

Why do I need to conduct continuous beneficiation tests?

Process validation: to verify the feasibility of the process recommended in the batch test under continuous operation conditions.

Indicator prediction: To obtain stable technical indicators (recovery, grade, capacity) close to actual production.

Study of the behavior of the mineral: to identify the enrichment pattern and influence of the mineral in the continuous circulation process

Optimization of pharmaceutical system: to determine the final reasonable pharmaceutical dosage and addition method

Design basis: provide reliable flow structure and key design parameters for the design of processing plant

Equipment validation: to verify the working performance and adaptability of the main equipment under continuous operation conditions.

Our continuous test services

1. Scientific test design

We ensure the representativeness and reliability of the test results:

Process design: Based on the results of previous tests, we design a reasonable continuity test process.

Test scale: provide small-scale continuous test and semi-industrial test according to the project requirements.

Operational stability judgment: develop a clear system stability standards (usually up to 24-72 hours of stable operation)

Sampling program: design a complete sampling program to ensure data accuracy.

2. Fine test operation

We pay attention to every detail of the test process:

Material preparation: carefully prepare representative test samples to ensure feeding stability

Process control: Strictly control the concentration, fineness, pH value and other process parameters of each operation.

System balance: Maintain the material balance and level balance of the whole system.

Data Record: Record the operating parameters, operating conditions and phenomenon observation in detail.

3. In-depth data analysis

We provide in-depth analysis that exceeds expectations:

Calculation of metrics: Precise calculation of concentrate grade, recovery, enrichment ratio, treatment capacity, etc.

Mass Balance: Detailed mass balance charts are drawn up to analyze the direction and distribution of metals.

Process Diagnostics: Identify bottlenecks and problems in the process through data analysis.

Scale-up recommendations: propose key parameters and considerations for industrialized scale-up

Our Service Advantages

⚖️ Rigorous scientific attitude

• Strictly follow the continuity test specifications and methods

• Objective and truthful recording and reporting of test results

• Responsible for test quality and data accuracy

🔧 Rich practical experience

• 🔧 Extensive practical experience 🔧 Completed hundreds of mineral continuity tests

• Familiar with the continuity test methods of various complex processes

• Able to deal with various abnormalities in the test process

📊 In-depth analytical ability

• Provide not only data, but also in-depth technical analysis.

• Able to find out the deep technical problems from the test phenomenon

• Propose optimization suggestions with practical significance

🤝 Perfect follow-up support

• Provide detailed technical consulting for plant design

• Assist in solving technical problems in the industrialization process

• Provide long-term technical support and optimization services

Deliverables

• Detailed test report: including test flow, operating parameters, technical indicators and conclusions

• Recommended process flow: the final recommended process structure after verification

• Design parameter recommendations: Provide key parameter recommendations for industrialization design

• Sample preservation: preservation and provision of important product samples

Service flow

1. Program development: Develop a continuous test program based on the results of the previous test.

2. Test Preparation: Preparation of mineral samples, chemicals, equipment and staffing.

3. Test implementation: carry out systematic continuity test according to the program.

4. Data analysis: collate test data and conduct in-depth analysis

5. Report preparation: Prepare detailed test technical report

6. Technical briefing: detailed technical communication with customers

Continuous test is the key link to reduce the risk of industrialized mineral processing!

Trust our professional ability to provide reliable technical guarantee for your project success.

orepartner - Rigorous Verification, Reliable Prediction, Value Assurance!