Concentrator Technology Renovation - System Upgrade, Reinventing the Highly Efficient and Modernized Concentrator Plant

In the face of changing ore properties, aging equipment, escalating costs or environmental pressures, local optimization is often more of a symptom than a cure. orepartner provides comprehensive plant technology transformation services, from overall planning to detailed implementation, through the systematic integration of new technologies, equipment and processes, to help transform your plant and achieve a leapfrog improvement in efficiency, effectiveness and competitiveness.

Why do you need to carry out comprehensive technological transformation?

• Outdated equipment: the core host equipment is aging, inefficient, with frequent failures and high maintenance costs.

• Outdated process: the existing process can not adapt to the changes in the nature of the ore or can not meet the current market requirements for indicators.

• Capacity bottleneck: the original design capacity is insufficient, need to expand the production scale through technological transformation.

• Cost pressure: production costs such as energy consumption, drug consumption and steel consumption are significantly higher than the advanced level of the industry.

• Environmental protection/safety upgrading: need to eliminate backward production capacity to meet the increasingly stringent environmental protection and safety regulations.

• Intelligent transformation: We hope to realize "less manned" or "unmanned" production through automation and intelligent upgrading.

Our technical transformation service system

1. Top-level design and accurate diagnosis

We don't stop at single-point problems, but start from the overall situation of the system:

• Comprehensive assessment of the current situation: We conduct an all-round assessment of the existing process, equipment configuration, control system and plant structure.

• Bottleneck analysis: Using simulation and process calculations, we can accurately identify system bottlenecks that constrain production capacity, recovery rate and cost.

• Program Comparison and Demonstration: Provide a variety of technological transformation programs (partial/full line), and conduct detailed technical and economic comparisons to recommend the optimal path.

2. Core technology transformation content

We provide modular or integrated technology transformation solutions:

• Crushing and grinding system renovation: introduce high-efficiency and energy-saving equipments such as high-pressure roller mill, tower mill, etc., optimize the crushing and grinding process, and reduce energy and steel consumption.

• Sorting system upgrading: adopting high-efficiency flotation machine, flotation column, new type of re-election/magnetic separation equipment to improve sorting efficiency and precision.

• Dewatering system optimization: switch to high-efficiency thickener, ceramic filter, plate and frame filter press, etc. to reduce product moisture and metal loss.

• Reconstruction of process flow: structural optimization of the core sorting process (e.g. "coarse grinding and coarse sorting", "stage grinding and stage sorting", etc.).

• Automation and Intelligent Construction: Implementation of DCS/MES system, online detection and automatic control of key process parameters, and construction of digital twin plant.

3. Full-process professional services

We provide turnkey or phased services to ensure the success of the project:

• Engineering design: Provide detailed construction drawing design to ensure that the program can be put into practice.

• Equipment selection and supply: recommend and supply reliable, cost-effective core equipment.

• Construction Management: Provide professional on-site construction management and coordination services to ensure project quality and progress.

• Installation and Commissioning: Organize experienced teams to install equipment and commission systems.

• Commissioning and production: escort the project trial production until it stably meets or even exceeds the design index.

• Personnel Training: Train qualified operation and maintenance team for the new production line.

Our project advantages

• Global vision: comprehensive planning capability for process, equipment, civil engineering and electrical automation.

• Experienced: We have successfully delivered many large-scale technology transformation projects, and know the difficulties and risks in the transformation process.

• Advanced technology: Continuously tracking the global cutting-edge technology to ensure the technological advancement of the retrofit program.

• Robust and Reliable: We focus on stable production and return on investment, and do not blindly pursue "high technology".

• Seamless integration: We are proficient in the construction plan of technical transformation under the condition of no or less production stoppage, and minimize the loss of production.

Cooperation process

1. Preliminary communication: You provide preliminary demand and existing plant information.

2. On-site inspection: Our expert team conducts on-site investigation and data collection.

3. Program design: submit the preliminary technical transformation program and investment estimation.

4. Technical Negotiation: In-depth discussion of technical details and commercial terms.

5. Project contracting: signing of technical service or general engineering contract.

6. Project implementation: Complete the design, procurement, construction, installation and commissioning according to plan.

7. Delivery and Acceptance: The project reaches the standard of production and completes the acceptance and delivery.

It's time to inject new vitality into your processing plant! One successful transformation is better than ten years of tinkering.
Join hands with orepartner to build a modernized beneficiation plant with high efficiency, energy saving and intelligence!