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Tungsten Ore Beneficiation Solutions

We provide tungsten ore beneficiation solutions for wolframite and fine mud difficulties, using gravity separation, flotation and other combined processes to improve tungsten ore recovery and reduce tungsten metal losses.

 

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Tungsten Ore Beneficiation Solution: Professional Process for Highly Efficient Recovery of Wolframite and Scheelite

As an important strategic mineral resource, tungsten ore beneficiation process varies significantly depending on the type of mineral. This paper focuses on the core theme of "tungsten ore beneficiation solutions", and introduces in detail the specialized beneficiation process for wolframite and scheelite, including the core technologies of re-election and flotation, as well as the configuration of ancillary equipment and technical advantages, to provide a comprehensive solution for the efficient recovery and comprehensive utilization of tungsten ore resources.


I. Characteristics and Challenges of Tungsten Ore Beneficiation

Tungsten ore is mainly divided into two categories: wolframite and scheelite, and its beneficiation faces the following challenges:

  • Wolframite: usually adopts re-election as the main method, but there are problems such as difficulty in recovery of fine-grained grade and complexity of associated minerals.

  • Scheelite: mainly adopts flotation process, but it needs to solve the problem of separating calcium and magnesium minerals such as calcite and fluorite.

  • Complex symbiotic relationship: often symbiotic with a variety of non-ferrous metal minerals, need to be comprehensive recycling.

Second, wolframite beneficiation solutions

1. Roughing stage

  • Dynamic screen jigger handles fine-grained materials to realize pre-enrichment.

  • The output of qualified ore goes into the next process, improving the overall processing efficiency.

2. Re-election stage

  • Multi-stage jigger series sorting, improve sorting efficiency

  • Multi-stage shaking table fine sorting, to ensure the concentrate grade

  • Middle ore regrinding and re-election closed loop, maximize the recovery rate

3. Selection stage

  • Floatation-heavy combined process for complex minerals

  • Floatation-heavy-magnetic process realizes comprehensive recovery of multi-metals.

  • Effective recovery of associated valuable elements to enhance economic benefits

4. Fine Mud Treatment

  • Desulfurization pretreatment to improve sorting effect

  • Heavy/flotation/magnetic separation combined process to recover fine tungsten minerals

  • Centrifugal concentrator specializes in handling fine-grained materials.

Solution of scheelite beneficiation

1. Separate scheelite from calcite and fluorite.

  • Concentrate the slurry to 60-70% concentration

  • Water glass slurry mixing, 80℃ high temperature stirring

  • Flotation of scheelite at room temperature to realize effective separation.

2. Separation of scheelite and barite

  • Alkyl sulfate collector selective capture

  • Sorting under acidic condition of PH=1.5-3.0

  • Multiple selections to ensure the separation effect

3. Separation of scheelite and sulfide ore

  • Flotation to remove sulfide ore

  • Cyanide/sodium sulfide inhibits impurity minerals

  • Specialized in scheelite flotation

4. Separation of scheelite and silicate

  • Oleic Acid Capture Agent Selectively Capture Scheelite

  • Water glass inhibitor to inhibit quartz silicate

  • Multi-stage selection to improve the quality of concentrate

Four, tungsten ore dressing production line equipment configuration

Wolfram Ore Dressing Equipment

Process Equipment Name Technical Characteristics
Roughing Dynamic screen jigger Fine-grained pre-treatment
Re-selection Sawtooth wave jigger Multi-stage tandem configuration
Re-selection 6-S Shaker Precision sorting
Concentration Flotation machine Sulfide Ore Separation
Fine Mud Processing Centrifugal concentrators Fine Particle Recovery

Scheelite Beneficiation Equipment

Process link Equipment Name Technical Characteristics
Grinding Ball Mill Fineness Control
Slurry conditioning Mixing Tanks High Temperature Slurry Conditioning
Flotation Mechanical agitation flotation machine Multi-tank Tandem
Concentration Flotation Column High Precision Sorting
Dewatering Concentrator Product Dewatering

V. Advantages of Tungsten Ore Beneficiation Technology

Advantages of wolframite process

  • High recovery rate of reelection: adapting to the characteristics of coarse-grained embeddedness.

  • Comprehensive utilization of associated elements: improve economic benefits

  • Effective Recovery of Fine Mud: Adopting Specialized Equipment to Deal with Microfine Grain Size

Advantages of scheelite technology

  • High selective flotation: realizing separation of complex minerals

  • Stable high-temperature process: ensure sorting effect

  • High concentrate grade: multi-stage selection ensures product quality.

Sixth, professional technical services

We provide a full range of tungsten ore dressing technical services:

  • Ore selectivity test: provide basis for process design.

  • Process design: including site planning, drawing design, etc.

  • Equipment selection and configuration: select the best equipment according to the characteristics of the ore.

  • Installation and commissioning guidance: to ensure the smooth operation of the production line.

  • Operation training service: improve the technical level of production personnel

 

Tungsten ore beneficiation is a technology-intensive project, which requires individualized solutions according to the type and characteristics of the ore. Our tungsten ore beneficiation solutions are based on the different characteristics of wolframite and scheelite, adopting the process routes of reelection and flotation respectively, and equipped with professional equipments to ensure the efficient recovery and comprehensive utilization of tungsten ore resources.

We can provide specialized tungsten ore beneficiation production lines and process solutions according to the specific type of tungsten ore (wolframite/scheelite), embedded characteristics and associated minerals to ensure the best technical indexes and economic benefits. Welcome to contact us for more technical information and customized solutions.

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